Description

Purpose

The EV Motor Cut Section Workbench provides a practical and visual understanding of the internal construction, components, wiring, and operation of electric vehicle motors through actual cut-section models. The workbench enables students to observe the internal architecture of different EV motors and understand their interaction with motor controllers and vehicle control systems.

Educational Benefits

· Understanding of internal construction and architecture of EV motors.

· Practical observation of rotor assembly.

· Understanding of stator windings.

· Study of bearings and shaft arrangement.

· Understanding of controller wiring and signal flow.

· Practical understanding of the motor-controller interface.

Features

· Cut sections of Hub Motor, BLDC Motor, and PMSM Motor.

· Real-time demonstration of EV motor construction and operation.

· Functional EV lighting system.

· Functional horn and circuit breaker arrangement.

· Study of control wiring and signal flow.

· Study of motor-controller interface.

· Trainer mounted on panel fabricated from 40×40 mm aluminium profile.

· Designed for operation by students in standing position.

· All connections brought out through 4 mm safety sockets.

Technical Specifications

· Motor Types Displayed : Cut sections of Hub Motor, BLDC Motor, and PMSM Motor, each approximately 1000W.

· Power Supply Unit : External power supply unit, minimum 48V, 28Ah.

· Motor Controllers : Suitable controller for each motor type, e.g. 50 Amp controller.

· Interactive Elements : Integrated with real-world EV components including throttle, ON/OFF key, indicators, and wiring harness.

· Vehicle Harness & Controls : Functional EV wiring harness with lighting, indicators, horn, circuit breakers, and throttle.

· Display & Learning Aids : Clear cut-views showing rotor-stator configuration, bearings, shaft system, windings, and other internal motor components.

· Learning Objectives : Study of internal architecture, control wiring, signal flow, and motor-controller interface.

· Safety Features : Enclosed cut sections with tamper-resistant display zones; live parts properly insulated.

· Panel Construction : Aluminium profile, 40×40 mm.

· Electrical Connections : All connections brought out through 4 mm safety sockets.